Máquina de reciclaje de batería de litio

Are you looking for solutions to lithium battery disposal? Do you want to know what lithium battery recycling business plans are available for you? Do you want to buy high-quality machines for your lithium battery recycling project? You can find answers from YUSHUNXIN. As a professional e-waste recycling equipment manufacturer, we have advanced technology and years of experience in lithium battery recycling machine production. Besides top-quality recycling equipment, we also provide various business plans for lithium battery recycling. In addition, if you have specific requirements, you can contact us for customization. We will do our best to help you start your lithium battery recycling project smoothly!

How to Recycle Lithium Battery through Different Methods?

In general, most lithium battery recyclers prefer to adopt three main methods: mechanical recycling, pyrolysis recycling, and hydrometallurgical recycling. The first method features lower investment costs and faster returns, while the latter two can bring higher metal recovery rates and profits. But no matter whether you plan to start with mechanical, pyrolysis, or hydrometallurgical recycling, YUSHUNXIN can provide you with the best lithium battery recycling machine solutions.

Mechanical Lithium Battery Recycling System Design

Mechanical lithium battery recycling is a straightforward process to separate and recover valuable materials from used batteries. Therefore, it only requires several key recycling machines to complete the process efficiently for commercial use. This includes a discharging unit, lower temperature dryer, double shafts shredder, hammer mill crusher, rotary screener, vibrating screener, gravity separator, magnetic separator, and belt conveyor.

Lithium Battery Pyrolysis Recycling Plant Technology

When you want to further process waste lithium batteries, you can choose the pyrolysis method to separate valuable materials efficiently. Then, because of the more complicated process, it requires more lithium battery recycling machines. Generally, a complete pyrolytic lithium battery recycling line contains a feeding system, pyrolysis furnace, gas purification unit, metal separation equipment, cooling system, dust collector, sorting machine, packaging system, and belt conveyor. You can choose these machines to design your own plan for a lithium battery recycling project according to your capacity and output requirements.
Hydrometallurgical Lithium Battery Disposal Line

When you plan to recycle lithium batteries through hydrometallurgical methods, you can choose to further process dismantled and pretreated battery materials into high-purity metal compounds. Then, because the wet process involves more chemical steps, it requires more lithium battery recycling machines. Generally, a complete hydrometallurgical recycling line contains discharge equipment, dismantling machine, crusher, separator, leaching system, filtration unit, precipitation tank, purification system, evaporation unit, crystallizer, drying machine, packaging equipment, and dust collection system. You can combine these machines to design your own plan for a lithium battery recycling project according to your capacity and recovery targets.

How to Start 500-1000 KG/H Lithium Battery Recycling Plant with Lower Cost?

If you plan to start a 500-1000 kg/h lithium battery recycling project with lower cost, a mechanical recycling line is an ideal choice for you. For one thing, it can fully meet your requirement to process 500-1000 kg of waste lithium batteries per hour. For another, it also has characteristics of high separation rate (over 93%), low operation cost, high automation, and less space occupation. These advantages can help you start a small-scale lithium battery recycling business more smoothly and efficiently.

What Machine is Needed in Mechanical Lithium Battery Recycling Line?
For running a 500–1000 kg/h mechanical lithium battery recycling line, you need to equip the plant with essential machines such as a battery pack discharging system, belt conveyor, double shafts shredder for 20–40 mm crushing, hammer mill for 6 mm output, vibrating screener, gravity separator, electrostatic separator, dust collection system, and an automatic bagging machine. These machines work together to efficiently separate valuable metals and reduce pollution while keeping your investment cost lower.
Is There a More Compact Pyrolysis Lithium Battery Recycling Line for Lower Cost?
Of course. For recycling lithium batteries in a smaller area, you can also choose our compact pyrolysis recycling line. It adopts pyrolytic method, which relies on controlled high temperature to decompose battery materials. There is nearly no water involved, so it is unnecessary to buy extra drying or cooling units. In this way, you can spend less and don't need to prepare a large installation area.

Add Gas Waste Disposal System
During lithium battery recycling, some harmful gases may be generated, which can pollute the surrounding environment. Therefore, you need to equip your lithium battery recycling machine with a gas waste treatment system. Devices like UV photocatalytic units can effectively remove odors, while exhaust treatment can ensure cleaner emissions.
Reduce Dust Pollution
Lithium battery processing often involves crushing and powdering, which produces dust harmful to workers. SX can help by adding dust prevention equipment such as pulse dust collectors, cyclone separators, spray towers, activated carbon adsorption boxes, and negative-pressure collector and dust cover. These devices efficiently control dust and protect workers’ health.
Check and Maintain Equipment Regularly
Regularly inspect the operation of your lithium battery recycling equipment. Identifying and repairing faults in time reduces the risk of failure and prolongs machine life. Routine maintenance ensures that your recycling line operates smoothly and safely.

Make Emergency Plans

Preparing emergency plans is crucial for handling accidents promptly and reducing losses. Clear procedures allow your team to respond efficiently to fire, leakage, or other emergencies during lithium battery disposal.

Why So Many Recycler Choose to Buy Lithium Battery Recycling Machine from SX?

With the rapid growth of the electric vehicle and electronics market, recycling lithium batteries has become a critical task for environmental protection and resource recovery. Choosing the right recycling equipment ensures efficiency, safety, and profitability for recyclers.

High-quality lithium battery recycling equipment

When purchasing lithium battery recycling machines, quality is the top priority. To produce reliable recycling systems, SX has formed a professional team composed of experts, professors, and senior engineers. Moreover, we continuously integrate advanced technologies and components from domestic and international suppliers, such as Siemens, Schneider, ABB, Delixi, and Baosteel.

Economical price

SX owns its own lithium battery recycling machine manufacturing factory, located in Xingyang City, Zhengzhou, Provincia de Henan, Porcelana. As a source factory, we provide high-quality recycling machines without extra charges. This allows recyclers to obtain superior equipment at a more favorable price than other suppliers.

Besides the above business plans for lithium battery recycling, we also have solutions to different materials. For example, LFP battery recycling line, mobile phone lithium battery disposal system, EV battery recycling plan, etc. Therefore, you definitely can find the right design for your lithium battery recycling plant!