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Litiumbatteriåtervinning av maskinkostnad

When you plan to start lithium battery recycling, cost is an item you must pay attention to. The investment of a lithium battery recycling plant setup is not fixed. Because it is usually affected by many factors, such as battery type, recycling method, capacity, machine configuration, recycling equipment manufacturer, etc. But no matter what your budget for lithium battery disposal is, you can find a suitable recycling plant solution that works for you in YUSHUNXIN. If you have any requirements, we also can provide you with a customization design for your lithium battery recycling plant.

What is the Difference in the Investment of Different Lithium Battery Recycling Methods?

I stort sett, you can recycle lithium batteries using three main methods. Mechanical, pyrolytic, and hydrometallurgical. And for them, SX can offer you professional Mekaniskt litiumbatteriåtervinning, pyrolysis recycling plant, and hydrometallurgical processing system. How much do they cost?

Mechanical Lithium Battery Recycling Line Cost

This is a simple process of recycling lithium batteries using mechanical techniques. Generally, you only need to purchase 8 kinds of recycling machines for it, including battery discharging machine, double-shaft shredder, hammare, rotationsscreenare, vibrerande skärm, tyngdkraft, magnetavskiljare, and belt conveyor. If you want to use them to build a mechanical lithium battery recycling plant, you need to prepare $50,000-$120,000.

Pyrolytic Lithium Battery Disposal System Investment

If you want to achieve higher metal recovery and energy utilization, we recommend the pyrolysis method. It is more complex than mechanical recycling. It mainly requires a battery pre-treatment system, pyrolysis furnace, condenser, dammuppsamlingssystem, magnetavskiljare, and automatic packaging system. So the budget for a pyrolysis lithium battery recycling plant setup is $180,000-$600,000.
Hydrometallurgical Lithium Battery Processing Line Budget

For the highest recovery rate of valuable metals like lithium, cobalt, and nickel, the hydrometallurgical method is recommended. This process needs battery crushing equipment, leaching tanks, filtration system, chemical reactors, solvent recovery system, and drying equipment. The investment for a wet-process lithium battery recycling plant is $250,000-$700,000.

How Much Does it Cost to Start 500-1000KG/H Lithium Battery Recycling Plant?

Capacity also plays an important role in the investment of lithium battery recycling plant setup. Usually, the larger the output of lithium battery disposal, the higher the price.

500-1000kg/h Mechanical Lithium Battery Recycling Line Cost
When you plan to set up a small scale lithium battery recycling line, mechanical recycling is usually the first choice. For a 500-1000kg/h line, you need to purchase machines such as battery pack dismantling system, double shafts shredder, hammer mill crusher, vibrerande skärm, tyngdkraft, electrostatic separator and automatic packing system. Compared with larger scale plants, these machines have a relatively lower investment. Therefore, the cost of a 500-1000kg/h mechanical lithium battery recycling line is about $150,000-$220,000, depending on configuration and automation level.
500-1000kg/h Pyrolysis and Hydrometallurgy Lithium Battery Recycling Factory Investment
If you want to process lithium batteries more thoroughly, pyrolysis or hydrometallurgy can be adopted. For a 500-1000kg/h pyrolysis plant, you generally need pyrolysis furnace, exhaust gas treatment system, vibrerande skärm, and material refining system. In hydrometallurgy, the equipment includes leaching reactors, filtration units, solvent extraction machines, crystallization system, and waste liquid treatment equipment. Because of the high requirement for safety, emission control and refining precision, the investment in these methods is much higher. Usually, a 500-1000kg/h pyrolysis or hydrometallurgy recycling system will cost $400,000-$800,000, depending on design and process complexity.

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Waste Lithium Batteries Cost
Material preparation is an essential step for lithium battery recycling. You need to collect enough waste lithium batteries from local sources, such as EV packs, phone batteries, and energy storage systems. If the materials are close to your plant location, you can save a lot of transportation fees. Generally, the purchase cost of waste lithium batteries is about $300–$800 per ton, depending on battery type and condition.
Lithium Battery Recycling Machine Price
When you start to build a lithium battery recycling plant, equipment investment is the biggest expense. The price varies with your recycling method (mechanical, pyrolysis, or hydrometallurgy), plant capacity, and automation level. Här, SX will try our best to help you.
Lithium Battery Recycling Plant Area Cost
Another important budget is the area cost. A lithium battery recycling factory usually needs a discharge area, crushing and separation area, pyrolysis or chemical treatment area, and storage for black mass. Generally, a 500kg/h line requires about 600–800㎡, while a 1t/h line needs 1,000–1,500㎡. If you rent, it costs $3,000–$8,000/month depending on location. Because the larger the area, the higher the budget; the smaller the area, the lower the budget.

Lithium Battery Disposal Line Running Consumption

In the long run, you must also consider daily operation costs. This includes labor, electricity, water, and maintenance. A 500kg/h plant consumes around 80–120 kWh of electricity per ton, with 4–6 workers needed per shift. Maintenance and spare parts may cost $10,000–$20,000 per year, depending on your recycling method and equipment usage.

How to Reduce your Lithium Battery Recycling Line Cost?

In sum up, if you want to setup a lithium battery processing line at a lower cost, you can act the following aspects:

Choose a Simple Lithium Battery Recycling Process
Generally, for lithium battery recycling, the simpler the process, the fewer the machines, the smaller the land required, and the lower the investment. If you choose a basic mechanical recycling line instead of a complex pyrolysis or hydrometallurgical process, you can reduce both operation costs and initial setup costs. Therefore, selecting a suitable process is a key factor that directly influences the total lithium battery recycling machine cost.
Buy from a Leading Source Factory
Instead of purchasing machines from a distributor, you can buy lithium battery recycling machines directly from a source factory. This avoids extra charges during trading and ensures you get the best price. SX, as a professional manufacturer can not only provide you with reliable machines for your recycling project, but also offer value-added services such as machine recommendations, layout design, installation guidance, and even CAD drawings. These services are usually free of charge, which helps you save more on your overall lithium battery recycling machine cost.

If you want to get more details for lithium battery recycling plant setup cost, there are some plans for your reference. Dessutom, welcome to contact us for precise quote for your own lithium battery recycling machines at any time.