500KG / H LITHILIAH BALITIAN RETYCLING စက်ရုံရောင်းရန်စက်ရုံ

Do you require a solution for disposing of used lithium batteries? Are you looking for a way to start your lithium battery recycling business? But you have no previous experience in recycling lithium batteries. Here, you can begin with a small-scale lithium battery recycling plant. Usually, it can help you process about 500 kg of waste lithium batteries per hour. And it has the advantages of low investment, easy operation, and less space occupation. So it is an ideal choice for beginners who want to set up a lithium battery recycling line. Then how to start small-scale lithium battery recycling? You can consider it from the following aspects:

What Do you Need to Do for Starting 500KG/H Lithium Battery Recycling Plant?

Before starting 500 kg/h lithium battery recycling, you need to know what you should do for it. Generally, you need to pay attention to 3 items: materials, plant location and equipment selection.

Battery Collection

In general, you can recycle lithium batteries on a small scale from 3 main categories. Consumer electronics batteries: mobile phone batteries, laptop batteries, tablet batteries, camera batteries, etc; Industrial batteries: energy storage system batteries, forklift batteries, power tool batteries, etc; Electric vehicle batteries: LFP batteries, NCM batteries, and other EV battery packs. It is advisable to use the first two as the main materials for small-scale lithium battery recycling, and the last as supplementary sources.

Equipment Selection

Then, choosing the right equipment is essential for smooth 500KG/H lithium battery recycling. For this, you need to know: What machines are required for a small-scale lithium battery recycling plant? How much does the 500KG/H lithium battery recycling system cost? Can your workshop accommodate it? But don’t worry — we will help you. We can even offer a customized recycling line design according to your specific requirements.
Plant Location

For setting up a 500KG/H lithium battery recycling plant, there are three tips for you. Avoid building in areas where local policies prohibit hazardous waste processing. Choose a location with convenient transportation access. And set it up close to battery waste sources, so you can reduce logistics costs and ensure stable material supply.

What Method is Suitable for 500KG/H Lithium Battery Disposal?

Choosing the right recycling method for your 500KG/H plant affects performance and profits. The method you choose decides the equipment, product purity, and compliance. Here are the best options for this capacity.

Mechanical Recycling Method
Mechanical recycling fits well for a 500KG/H line because it delivers reliable output with moderate costs. This method uses a clear sequence: discharge the batteries, shred them with a double shafts shredder, crush them with a hammer mill, and separate the materials through vibrating screens, gravity separators, and electrostatic separators. You can operate this system on a 200–300 square meter floor space, which reduces site costs. It handles LFP, NCM, and EV batteries efficiently. Many recyclers choose mechanical recycling when they need low emissions, lower power use, and easy expansion.
Pyrolytic Recycling Method
Pyrolytic recycling suits a 500KG/H plant if you need high-purity metal recovery. This method starts with battery discharge, then heats the material in a pyrolysis furnace at 450–650°C. After this, a gas purification system, screening unit, and color sorter remove impurities. It works best for high-value batteries like NCM types. You benefit from recovered materials that meet export standards. It also provides a higher recovery rate than many other mechanical setups, making it profitable if you focus on quality over quantity.

Upgrading a Mechanical Recycling Line
You can double your output to 1T/H by adding another double shafts shredder and running them in parallel. You may also widen the conveyor belts and add a second set of separation equipment. These upgrades keep the process stable while boosting output. The extra modules can fit into a slightly larger area, often under 450 square meters. The modular design reduces downtime during installation.
Upgrading a Pyrolytic Recycling Line
To expand a pyrolytic recycling line, install a larger capacity pyrolysis furnace. You can also add extra cooling towers and gas cleaning units. This upgrade increases batch size without slowing the heating process. The modular upgrade approach allows you to keep the original control systems, which lowers setup costs and training needs for your team.
Space and Labor Considerations
Upgrading from 500KG/H to 1T/H often adds around 150 square meters of space. You usually need only one or two extra workers. This keeps labor costs low while output doubles. You can also reuse most of your existing conveyors, screens, and separators, which reduces waste and saves money.

Why Modular Expansion Works Best

A modular plant design means you do not need to stop production for long during upgrades. You can add new units beside the old ones, then switch over in hours. This keeps your revenue stream active and avoids costly downtime. Planning for modular growth at the start is a smart long-term strategy for recyclers.

What is the Investment Return of 500KG/H Lithium Battery Disposal Line?

You want clear numbers before you invest in a recycling plant. With a 500KG/H lithium battery recycling line, you can predict output, profits, and costs with accuracy. Here’s a detailed breakdown.