Due to the increasing demand for efficient lithium battery recycling and the growing focus on sustainable handling of LFP battery waste, many businesses are investing in mechanical recycling lines. 例えば, on 15th June 2025, a customer from Singapore inquired about how to set up a 500kg/h LFP battery recycling plant using mechanical recycling methods. This client stated, “...complete line — from receiving used LFP batteries to processing and recovering valuable materials through mechanical recycling. Please send me the plant layout and quotation with a capacity of 500kg per hour...”The following are the specific details of our communication in this case:
This Singaporean client wanted a complete LFP battery recycling production line—from battery collection to material separation and storage—with a capacity of 500 kilograms per hour using mechanical recycling. During the detailed communication, the client asked about the essential equipment needed. The mechanical recycling plant is generally divided into four main parts:
The recycling process begins with a double shafts shredder and two hammer mills, reducing battery pieces from 2–4 cm down to 3 mm. The crushed material then enters a low-temperature dryer at about 120°C, which removes residual electrolyte. Emissions are purified through a dust removal system including a spray tower, activated carbon adsorption, and UV photocatalytic oxidation.
After drying, materials pass through rotary and vibrating screeners to separate black powder, 銅, アルミニウム, and battery separators. Magnetic and gravity separators further refine metals for collection. Throughout the plant, dust and fine particles are captured via a centralized pipeline into a pulse dust collector and exhaust purification system, ensuring environmental compliance.
When you want to setup a LFP battery recycling plant, factory area are also two aspects you must consider. いつもの,the whole LFP battery disposal area is divided into three parts: The discharge area is where the batteries are safely discharged to reduce residual charge. This area requires secure containment and safety measures. それから, the crushing and screening area is where most of the mechanical processing occurs, including shredding, screening, magnetic separation, and drying. それで, this area typically occupies the largest area, designed for efficient material flow and equipment placement. ついに, the recovered materials storage area is designated for storing separated copper, アルミニウム, black powder, and other recovered components before further processing or shipment. のために 500kg/h capacity plant, each area is planned carefully to optimize operational safety and workflow efficiency.
The client also asked about the total investment required for a mechanical recycling line with a 500kg/h capacity in Singapore. Because the equipment used in quality recycling lines involves shredders, ハンマーミルズ, スクリーナー, separators, dryers, そして dust control systems, the estimated price typically ranges from USD $150,000 に $200,000. しかし, costs can vary depending on configuration and supplier. For businesses seeking to reduce costs, some equipment options can be substituted or customized, but it is important to balance cost with operational efficiency and environmental compliance.
ついに, this client from Singapore wanted to know the power consumption in 500 kg/h LFP battery disposal. For an LFP battery recycling line with a capacity of 500 kg/h, the typical power consumption ranges between 80 に 120 kW. The main energy consumers include the double-shaft shredder, ハンマーミルズ, rotary and vibrating screeners, 低温乾燥機, and dust collection system. The drying and crushing sections require the most power due to mechanical forces and heating. Efficient equipment and proper operation can help minimize energy use while maintaining stable processing capacity and high material recovery rates.
The above are details about our communication with the customer from the Singapore. 加えて, besides LFP battery disposal line, we also can provide you with many other lithium battery disposal plans. Such as EV battery recycling line, mobile phone lithium battery disposal plan, 1000kg/h lithium battery recycling system, 等.
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