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Cómo controlar la generación de polvo en el reciclaje de baterías de litio

Cómo controlar la generación de polvo en el reciclaje de baterías de litio

La generación de polvo es un desafío común en reciclaje de baterías de litio, especialmente durante la descarga de la batería de litio, proceso de pirólisis, y aplastante&proceso de separación. El polvo excesivo no solo afecta el ambiente de trabajo y la salud de los empleados, sino que también puede conducir al desgaste de la maquinaria de fertilizantes. Por lo tanto, El control efectivo del polvo es crucial en cualquier planta de reciclaje de baterías de litio. Entonces, Cómo controlar la generación de polvo en el reciclaje de baterías de litio? ¿Qué tal el efecto?? Toda la respuesta está aquí.

Solución 1: Professional Dust Collectors During Lithium Battery Crushing & Separating Process

The professional dust collecting system is the most effective step to control dust generation in fully lithium battery recycling process. Commonly, the system contains pulse dust collector and cyclone dust collector.

  • Pulse Dust Collector

    You should consider installing a pulse dust collector at the crushing and screening area. This system uses high-pressure air pulses to clean the filter bags, ensuring consistent airflow and efficient dust removal. The pulse jet dust collector captures fine dust generated when batteries break apart, preventing it from dispersing into the air. As a result, your workspace remains cleaner, and you reduce the risk of dust explosions and respiratory issues for workers. The easy maintenance and automated cleaning function make pulse jet collectors a practical choice for continuous operations.

  • Cyclone Dust Collector

    You can also benefit from a cyclone dust collector, which works well for larger dust particles. In this system, centrifugal force separates heavier dust from the air stream, dropping it into a collection bin. The cyclone dust collector is especially effective during the initial crushing phase, where particle size is larger. When combined with a pulse jet system, you achieve a two-stage dust collection process, greatly improving overall dust control and reducing filter maintenance frequency.

Solución 2: Add Dust Cover to Control Dust Generation For Material Transportation and Screening

During lithium battery recycling, dust generation can be effectively reduced by installing dust covers on screw conveyors and rotary screeners. These covers, made from metal or durable materials, enclose the material pathway, trapping dust near its source and minimizing material loss. Additionally, a negative pressure collection system captures dust at transfer points, safely storing it while preventing escape into the environment. This combination of dust covers and vacuum collection ensures cleaner operations and reduces waste during the recycling process.

dust cover for controlling dust generation from lithium battery recycling

Solución 3: Dust and Odor Removal for Lithium Battery Discharging and Drying

During lithium battery discharging and drying, harmful dust and odors are produced. To remove them effectively, exhaust air first passes through a spray tower, which captures dust and soluble gases with water droplets. Next, an activated carbon adsorption box traps volatile organic compounds and odors. Finalmente, a UV photolysis unit breaks down remaining harmful molecules using ultraviolet light. This integrated system ensures efficient removal of dust and odors, protecting both the environment and workers’ health while maintaining safe operations.

dust and odor removal for lithium battery recycling

How About the Dust Reduction Effect for a Lithium Battery Disposal Plant?

According to industry regulations, permissible dust concentrations in workplaces are usually below 10 mg/m³ for total dust and 3 mg/m³ for respirable dust. By installing pulse and cyclone dust collectors, you can reduce dust emissions by over 95%. When you add spray towers, activated carbon, and UV photolysis units, you further cut down residual dust and odors. These combined systems make it possible for your facility to easily exceed international dust suppression standards, ensuring compliance and safe working conditions.

dust reduction of lithium battery disposal

If you want to know more about lithium battery recycling, whether it is mechanical lithium battery recycling line or lithium battery pyrolysis disposal plant, welcome to contact us now! YUSHUNXIN will offer you the best solutions.

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