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Sådan opsætter du et 500KG/H LFP-batterigenbrugsanlæg i Singapore

Sådan opsætter du et 500KG/H LFP-batterigenbrugsanlæg i Singapore

Due to the increasing demand for efficient lithium battery recycling and the growing focus on sustainable handling of LFP battery waste, many businesses are investing in mechanical recycling lines. F.eks, on 15th June 2025, a customer from Singapore inquired about how to set up a 500kg/h LFP battery recycling plant using mechanical recycling methods. This client stated, “...complete line — from receiving used LFP batteries to processing and recovering valuable materials through mechanical recycling. Please send me the plant layout and quotation with a capacity of 500kg per hour...”The following are the specific details of our communication in this case:

What is the Basic Equipment of a LFP Battery Recycling Plant?

Denne singaporeanske kunde ønskede en komplet LFP-batterigenbrugsproduktionslinje – fra batteriindsamling til materialeadskillelse og opbevaring – med en kapacitet på 500 kilo i timen ved hjælp af mekanisk genbrug. Under den detaljerede kommunikation, kunden spurgte om det nødvendige udstyr. De mekanisk genbrugsanlæg er generelt opdelt i fire hoveddele:

  • Knusning og tørring

    Genbrugsprocessen begynder med en dobbelt-akslet shredder og to hammermøller, reducerer batteristykker fra 2-4 cm ned til 3 mm. Det knuste materiale kommer derefter ind i en lavtemperaturtørrer ved ca. 120°C, som fjerner resterende elektrolyt. Emissioner renses gennem et støvfjernelsessystem inklusive et sprøjtetårn, aktivt kul adsorption, og UV fotokatalytisk oxidation.

  • Afskærmning og støvopsamling

    Efter tørring, materials pass through rotary and vibrating screeners to separate black powder, kobber, aluminium, and battery separators. Magnetic and gravity separators further refine metals for collection. Throughout the plant, dust and fine particles are captured via a centralized pipeline into a pulse dust collector and exhaust purification system, ensuring environmental compliance.

What is the Design of a 500KG/H LFP Battery Recycling Line?

When you want to setup a LFP battery recycling plant, factory area are also two aspects you must consider. Som regel,the whole LFP battery disposal area is divided into three parts: The discharge area is where the batteries are safely discharged to reduce residual charge. This area requires secure containment and safety measures. Så, the crushing and screening area is where most of the mechanical processing occurs, including shredding, screening, magnetic separation, og tørring. So, this area typically occupies the largest area, designed for efficient material flow and equipment placement. Endelig, the recovered materials storage area is designated for storing separated copper, aluminium, black powder, and other recovered components before further processing or shipment. For en 500kg/h capacity plant, each area is planned carefully to optimize operational safety and workflow efficiency.

500kgph LFP battery recycling plant

How Much Does it Cost to Setup a LFP Battery Disposal Line in Singapore?

The client also asked about the total investment required for a mechanical recycling line with a 500kg/h capacity in Singapore. Because the equipment used in quality recycling lines involves shredders, hammer mills, screenere, separators, dryers, og dust control systems, the estimated price typically ranges from USD $150,000 til $200,000. Imidlertid, costs can vary depending on configuration and supplier. For businesses seeking to reduce costs, some equipment options can be substituted or customized, but it is important to balance cost with operational efficiency and environmental compliance.

cost of 500kgph LFP battery recycling line

What are the Typical Power Consumption Needed in 500KG/H LFP Battery Disposal?

Endelig, this client from Singapore wanted to know the power consumption in 500 kg/h LFP battery disposal. For an LFP battery recycling line with a capacity of 500 kg/h, the typical power consumption ranges between 80 til 120 kW. The main energy consumers include the double-shaft shredder, hammer mills, rotary and vibrating screeners, lav temperatur tørretumbler, og støvopsamlingssystem. The drying and crushing sections require the most power due to mechanical forces and heating. Efficient equipment and proper operation can help minimize energy use while maintaining stable processing capacity and high material recovery rates.

power consumption of LFP battery recycling machine

The above are details about our communication with the customer from the Singapore. Desuden, besides LFP battery disposal line, we also can provide you with many other lithium battery disposal plans. Som f.eks EV battery recycling line, mobile phone lithium battery disposal plan, 1000kg/h lithium battery recycling system, osv.

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